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Custom Electronic Enclosure Design for 3D Printing

Custom Enclosure Design Services This project focuses on the design of custom electronic enclosures optimized for 3D printing. The objective is to create enclosures that are not only visually clean but also functionally engineered for PCB mounting, cable management, ventilation, heat dissipation, and easy assembly. Each enclosure is developed as a manufacturing-ready 3D model, considering real-world constraints such as printer tolerances, wall thickness, snap-fit behavior, and screw boss strength. Design Considerations for 3D Printing The enclosure is designed specifically for FDM / SLA 3D printing , with attention to: Uniform wall thickness for strength and print quality Proper fillets and chamfers to avoid stress concentration Draft-free geometry suitable for both printing and molding Optimized part orientation to reduce supports Tolerance allowances for snap-fits and screw joints Internal features such as PCB standoffs, screw bosses, and alignment ribs are positione...
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Industrial Vessel 3D Modeling & Manufacturing Drawing – Case Study

This project showcases my expertise in industrial equipment 3D modeling, assembly detailing, and manufacturing-ready drawings . The objective was to convert a detailed engineering concept into a clear, accurate, and fabrication-friendly CAD model , supported by professional 2D drawings. Project Overview The scope of work involved creating a complete vertical process vessel assembly , including structural supports, access systems, nozzles, and internal reference details. The final output was intended for real-world fabrication and installation , not just visualization. The deliverables included: Fully assembled 3D CAD model Orthographic views (front, side, plan) Isometric views for clarity Detailed engineering drawings with dimensions, references, and annotations Design & Engineering Approach The vessel was modeled with a strong focus on manufacturability and clarity . Every component was designed to reflect practical fabrication methods such as rolling, weldin...
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Adding Text to SolidWorks Helix

SolidWorks is an incredibly versatile CAD software, allowing users to create intricate designs with ease. One fascinating feature is the ability to add text to a helix, which can be useful for designing springs, coils, or other cylindrical objects with engraved or embossed text. Below, we provide a step-by-step guide to achieve this effect. Step 1: Create a New Part Open SolidWorks and create a new part file by selecting File > New > Part . Set your desired units (e.g., millimeters or inches) by going to Options > Document Properties > Units . Step 2: Draw a Helix Select the Front Plane or any other desired plane. Go to the Features tab and select Helix and Spiral under the Curves menu. Draw a circle using the Circle tool to define the base diameter of the helix. Define the helix properties: Choose the Height and Pitch or Height and Revolution option. Set the pitch, height, and number of revolutions. Select Clockwise or Counter-Clockwise direction as needed. Click O...
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Gear-Like Drawing with Dimensions Using AutoCAD – Step-by-Step

This blog explains step-by-step how to create this gear-like drawing in AutoCAD , including arcs, radii, angles, and detailed dimensions. Step-by-Step Guide to Create the Drawing in AutoCAD Set Up the Drawing Environment Open AutoCAD and set your workspace to Drafting & Annotation . Use the Units command to set the units to Decimal with precision of 4 decimal places. Draw the Basic Circle (Outer Profile) Use the Circle command: Type C and press Enter. Specify the center point as (0,0) and the radius as 2.125 . Create the Tooth Shape (Outer Gear Edges) Use the Polar Array method for repeating teeth: Draw a single tooth first: Use the Line command to draw a line from the circle edge at an angle of 10° . Repeat for the opposite side at 10° using Mirror or by snapping to the centerline. Use the Trim tool to clean excess lines. Use Polar Array to duplicate the teeth: Type ARRAYPOLAR , select the tooth, and set the center as (0,0) . Define ...
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Step-by-Step Guide to Create a Tap Design in AutoCAD

This blog post explains step-by-step how to create this tap design in AutoCAD with precise dimensions, arcs, radii, and clean lines. Follow along to replicate this technical drawing with ease! Step-by-Step Guide to Create the Tap Drawing in AutoCAD Setting Up the Drawing Environment Open AutoCAD and switch to the Drafting & Annotation workspace. Use the Units command ( UN ) to set: Units: Decimal , Precision: 0.00 (two decimal places). Draw the Base Centerlines Start with the vertical and horizontal centerlines: Use the Line command ( L ): Horizontal line: Length 300 units. Vertical line: Length 250 units. Center these lines at (0,0) for better reference. Create the Tap Body Use the Arc and Line commands to construct the tap shape. Steps to Follow : Left Side Curved Region : Use the Arc command ( A ) with a radius of 80 and start the arc on the left. Bottom Curve : Draw an arc with a radius of 30 connecting the bottom points. ...
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Perpendicular Motion Transfer Mechanism Assembly in SolidWorks

Hi there, This post explains how to create a Perpendicular Motion Transfer Mechanism Assembly using SolidWorks. This mechanism effectively transfers motion between perpendicular axes and involves designing and assembling parts like Fixed Frame Link, Connecting Rod, Arm, Socket, and Handle . Steps to Create Perpendicular Motion Transfer Mechanism Assembly Part Design Design the following components individually using SolidWorks: Fixed Frame Link : Base structure for motion transfer setup. Connecting Rod : Cylindrical or rectangular rod to connect moving components. Arm : Rotational link that attaches to the connecting rod for motion transfer. Socket : A rotational housing for holding the arm pivot joint. Handle : Input lever to initiate motion. Use features like Extrude Boss/Base , Revolve , Fillet , and Cut for precise modeling of each part. Start Assembly Open a new Assembly file in SolidWorks. Insert the Fixed Frame Link first as the base. Insert an...
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Method to manufacture Hinge Mount Assembly

Here’s an easy-to-follow method to create a hinge mount assembly using SolidWorks. If you’re looking for precise design and smooth functioning of your hinge, this guide ensures efficiency and accuracy. Steps to Create Hinge Mount Assembly in SolidWorks Part Design Start by designing individual parts: hinge base, hinge leaf, and pin. Use extrude, revolve, and fillet features to model each component. Hole Wizard for Pin Alignment Use the Hole Wizard to create matching holes on the hinge leaves. Ensure proper clearance for the pin to fit and rotate smoothly. Assemble the Components Open a new Assembly file. Insert the hinge leaves and pin into the assembly environment. Add Mates for Motion Use Concentric Mate to align the pin with the holes of the hinge leaves. Apply Coincident Mate to align the hinge faces properly. Add Limit Angle Mate to restrict the hinge's rotation range (e.g., 0° to 180°). Verify Motion Use the Move Component tool to te...
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Convert 3D Scan file into Solidworks file

Hi there, I specialize in converting 3D scan files (STL, OBJ, etc.) into accurate, editable SolidWorks models. Whether you need a detailed parametric CAD model or a simplified version for further modifications, I can provide precise results tailored to your requirements. What I Offer: Conversion of 3D scanned files into SolidWorks-compatible formats. Reverse engineering for manufacturing, prototyping, or design updates. Ensuring dimensional accuracy and high-quality surfaces. Fast delivery and clear communication throughout the project. Why Choose Me? Expertise in 3D modeling and reverse engineering. Fast turnaround: First draft delivered within 1 hour. Flexible pricing based on project complexity. Got a scanned file to convert? Let’s discuss your project today! Contact us or whatsapp us Tags: #3dscanning #solidworks #reverseengineering #3dmodelling #parametriccad #stlto3d #3ddesign #3dprinting #productdesign #mechanicaldesign #cadservices #3dmodelingexpert #engineeri...
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Step-by-Step Guide to Create N Shaped Design in AutoCAD

In this blog post, I'll guide you step-by-step to create this "N" shaped design in AutoCAD using lines and dimensions. It's a great practice for beginners to improve their drafting skills while learning precise commands! Step-by-Step Guide to Create the "N" Shaped Design in AutoCAD Set Up the Drawing Environment Open AutoCAD and ensure you're in the Drafting & Annotation workspace. Set your units: Use the UN command → Units: Decimal , Precision: 0.0 . Start with a Horizontal Base Use the Line tool ( L ) to draw: A horizontal line of 22 units at the bottom. Create the Left Vertical Rectangle From the bottom left endpoint: Draw a vertical line of 30 units upward. Draw a horizontal line of 8 units to the right. Draw a vertical line of 18 units downward. Connect it back horizontally with 8 units to close the rectangle. Create the Top Horizontal Rectangle Move to the top of the vertical rectangle: Use the ...
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Accurate Mass Properties Evaluation for Complex Mechanical Parts

Showcasing another intricate mechanical part created in SolidWorks, this design emphasizes precision modeling and accurate evaluation of mass properties. These critical calculations help ensure the part meets structural and functional criteria, crucial for applications across industries like automotive, aerospace, and manufacturing. Design Workflow Model Creation : Utilized advanced Sketching and Feature Tools in SolidWorks to build the base geometry. Incorporated essential design elements like cut-outs, fillets, and mounting features. Mass Property Analysis : Generated detailed calculations including mass, center of mass, volume, and moments of inertia using SolidWorks’ Evaluate tools. Final Adjustments : Optimized dimensions to ensure weight distribution and material efficiency. Enhanced visualization using SolidWorks Appearance Manager . Mass Properties Summary Mass : Accurate to the gram for real-world validation. Volume : Defined to optimize material usage and reduce production...
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Adjusting Origin to Achieve Desired Center of Mass in SolidWorks

Steps to Adjust Origin for Center of Mass in SolidWorks: Open the Part File: Launch SolidWorks and load the bracket part file. Navigate to the Evaluate tab and select Mass Properties to view the current center of mass coordinates (X, Y, Z). Analyze Current Values: Compare the part’s existing center of mass with the desired center of mass properties. Note any discrepancies to plan the necessary adjustments. Modify or Adjust the Origin: Go to Insert > Reference Geometry > Coordinate System to create a new coordinate system. Align the new origin to the specific point matching the required center of mass properties. Adjust axes (X, Y, Z) and orientations as necessary. Validate New Origin: Reopen Mass Properties and verify the updated values against the target coordinates. If the center of mass is not yet aligned, adjust features (e.g., holes, slots, thicknesses) iteratively. Refine Geometry if Needed: Ensure no major alterations affect functionality or structural integrity. Valid...
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