Skip to main content

SINGLE ‘V’ BUTT JOINT

Also Read

Experiment No.:                                                                                      Date:
SINGLE ‘V’ BUTT JOINT

Aim:
To prepare a single ‘V’ Butt Joint as per dimensions given in the sketch.
Material Required:
Mild Steel plates: 80mm X 40mm X 6mm = 2 Nos
Mild Steel electrode ¢ 3.15 mm

 Equipment required:
A.C. Transformer with all welding accessories like Electrode holder, cables.
Tool Required:

  1. Steel rule 300mm 
  2. Scriber 150mm
  3. Flat file 300mm
  4. Try square 200mm
  5. Flat Tong 450mm 
  6. Chipping hammer 200mm
  7. Ball peen hammer 750mm 
  8. Wire brush
  9. Welding screen


Sequence of Operations:
1. Marking 
2. Filing 
3. Welding 
4. Finishing
Procedure:

  1. Take two Mild steel plates of size 80mm X 40mm X 6mm.
  2. Fix the work pieces one by one in bench vice and file the faces of work pieces using flat file as per dimensions.
  3. Then mark the pieces using steel rule and scriber as per drawing.
  4. Again fix the work pieces one by one in bench vice and file the pieces to get the required shape of the edge as per drawing.
  5. Select the appropriate welding fixture and hold the pieces as per drawing.
  6. At some selective places of the joint perform some weld spots for perfect alignment of the job.
  7. Start the welding from one end and proceed to another end.
  8. Like this continue the welding operation for one more time to get weld bead.
  9. Allow the welded joint for solidification.
  10. After cooling, chip off the slag from welded joint with the help of chipping hammer and clean the joint by wire brush.


Safety Precautions:

  1. Use welding screen leather apron and leather hand gloves while welding
  2. Use flat tong and hand gloves for handling of work pieces during and after welding.

Result:

 Single ‘V’ butt joint is prepared as per given dimensions.

Back button



Comments

Unknown said…
This is very usefull & simple procedure.
Oct 10, 2021, 12:11:00 PM
Tempsens Instruments said…
Amazing display of information on wires and cables. Really helpful. Thank you so much for sharing it. Keep sharing.
insulated heating wire
May 23, 2023, 8:53:00 AM
Post a Comment

Recent posts

Welding VIVA question and answers

VIVA QUESTIONS : Q1: Define welding? Ans:  Welding is a fabrication process that joins two or more materials, typically metals or thermoplastics, by melting and fusing them together using heat or pressure. Q2: What is the typical thickness of MS Plate used in general welding workshop experiments? Ans:  The thickness of the MS (Mild Steel) plate used in general welding workshop experiments can vary depending on the specific requirements of the experiment. However, commonly used thicknesses range from 3 mm to 12 mm. Q3: What is the common job material used in welding experiments? Ans:  The common job material used in welding experiments is mild steel. It is widely available, affordable, and relatively easy to work with, making it suitable for various welding applications and practice. Q4: What is the main function of an electrode in welding? Ans:  The main function of an electrode in welding is to carry the electric current necessary for the welding process and to ...
6 comments
Complete post >>

Isometric drawings for practice in AutoCAD

What is Isometric Drawing? Isometric drawing is a method of visually representing three-dimensional objects in two dimensions. It allows for a clear and comprehensive depiction of complex structures by keeping the scale consistent and eliminating distortion. Isometric drawings use a 30-degree angle from the horizontal in all three axes (X, Y, and Z), creating a pseudo-3D effect where the height, width, and depth are equally foreshortened. Creating Isometric Drawings in AutoCAD AutoCAD provides tools and settings that make creating isometric drawings straightforward. Here’s a step-by-step guide: Step 1: Set Up Isometric Snap/Grid 1. Enable Isometric Snap/Grid:    - Type `SNAP` in the command line and press `Enter`.    - Type `Style` and press `Enter`.    - Choose `Isometric` and press `Enter`. 2. Switch Between Isoplanes:    - Type `F5` or `CTRL+E` to toggle between the top, right, and left isoplanes. Step 2: Draw Isometric Circles and Arcs 1. Isom...
Post a Comment
Complete post >>

Fluid mechanics VIVA QUESTIONS and ANSWERS

1. Define density? Ans: It is defined as the ratio of mass per unit volume of the fluid. 2. Define viscosity? Ans: It is defined as the property of fluid which offers resistance to the movement of fluid over another adjacent layer of the fluid. 3. Differentiate between real fluids and ideal fluids? Ans: A fluid, which is in-compressible and is having no viscosity, is known as ideal fluid while the fluid, which possesses viscosity, is known as real fluid. 4. What is a venturimeter? Ans: It is a device which is used for measuring the rate of flow of fluid flowing through pipe. 5. What is a notch? Ans: A notch is a device used for measuring the rate of flow of a fluid through a small channel or a tank. 6. Define buoyancy? Ans: When a body is immersed in a fluid, an upward force is exerted by the fluid on the body. This upward force is equal to the weight of the fluid displaced by the body. 7. Define meta-centre? Ans: It is defined as the point about which a body...
14 comments
Complete post >>

Welding-LAP JOINT

Ex. No :                                                                              Date : LAP JOINT Aim To join the given two work pieces as a lap joint by arc welding. Material used Mild Steel plates. Tools required Welding power supply  Flat file Welding rod Chipping hammer Electrode holder Wire brush Gloves and apron Earthing clamps Shield and goggles Procedure The given workpieces are thoroughly cleaned, i.e. rust, scales are removed and the  edges are filed. The electrode is held in an electrode holder and ground clamp is clamped to the  welding plates and the power is supplied. The workpieces are positioned on the table to form a “Lab joint”. The tag weld is done on the both the ends of joining plates to avoid the m...
7 comments
Complete post >>

Welding-TEE FILLET JOINT

Ex. No :                                                                                 Date : TEE FILLET JOINT Aim To join the given two work pieces as a ‘Tee fillet joint’ by arc Welding. Material used Mild steel plates. Tools required • Welding power supply • Flat file • Welding rod • Chipping hammer • Electrode holder • Wire brush • Gloves and apron  • Earthing clamps • Shield and goggles Procedure The given workpieces are thoroughly cleaned, i.e. rust, scales are removed and the  edges are filed. The electrode is held in an electrode holder and ground clamp is clamped to the  welding plates and the power is supplied. The workpieces are positioned on the table to form a “Tee fillet joint”. The tag weld is done on the bo...
3 comments
Complete post >>

Carpentry Viva Questions

Q1: Define carpentry? Ans:  Carpentry is a skilled trade that involves working with wood to construct, install, and repair structures and objects. It encompasses various tasks such as measuring, cutting, shaping, joining, and finishing wood to create functional and aesthetically pleasing products. Q2: What are the various types of wood material used in carpentry? Ans:  The various types of wood materials used in carpentry include softwoods (such as pine, fir, cedar, and spruce) and hardwoods (such as oak, maple, mahogany, and walnut). Other wood materials used in carpentry can include plywood, particleboard, MDF (medium-density fiberboard), and engineered wood products like laminated veneer lumber (LVL) and oriented strand board (OSB). Q3: What is the sequence of operations in carpentry? Ans:  The sequence of operations in carpentry typically involves planning and design, material selection and preparation, measuring and marking, cutting and shaping, joinery or fasteni...
2 comments
Complete post >>

Coordinate systems in AutoCAD

World Coordinate System (WCS), User Coordinate System (UCS). There is 4 AutoCAD coordinates system you should know. Absolute coordinate system , Relative Rectangular coordinate system, Relative Polar coordinate system and Interactive system(Direct coordinate system). Absolute Coordinate system: Absolute Coordinates uses the Cartesian System to specify a position in the X, Y, and (if needed) Z axes to locate a point from the 0-X, 0-Y, and 0-Z (0,0,0) point. To locate a point using the Absolute Coordinate system, type the X-value, Y-value, and, if needed, the Z-value separated by commas (with no spaces). Syn: Enter LINE command: L [Enter] Start line at point A: 0,0 [Enter] End first line at point B: 2,2 [Enter] End of second line at point C: 2,3 [Enter] Examples shown bellow. Relative Rectangular Coordinate system: After first points entered, your next points can be entered by specifying the next coordinate compare/relative f...
Post a Comment
Complete post >>

step by step procedure to draw hook 2D drawing using AutoCAD

1. Create one vertical line and two horizontal lines like shown below according to dimensions. 2.Draw the circles at intersecting points like shown below with given dimensions. 3. Draw TTR (tangent tangent Radius) circles like shown below with given radius values. 4. Trim extra elements using " TR " command the final image be shown like below. 5. Now draw another reference lines and circles using TTR(tangent tangent Radius) circle according to given dimensions. 6. Now Trim the extra elements by using "TR" command. 7. Now dimension the elements using DIM command.
6 comments
Complete post >>

Sheet metal Funnel making

Making a Funnel using metallic sheet Making a Funnel using metallic sheet Aim:- To make a funnel from a given (GI)metallic sheet. Tools Required:- MALLET, SNIP, STAKE, STEEL RULE, BALL PEEN HAMMER, STRAIGHT EDGE, RIVETS, SCRIBER Procedure:  The size of the given sheet metal is checked for its dimensions using a steel rule The required development of surface is being made on the white paper which is overlapped on the sheet metal. The marking is done on the sheet metal as per the development being done on the paper. Now using straight snips, unwanted materials are removed. Now fold and bend the workpiece to make the funnel shape and joint is made on the workpieces. Then using a groover, a locked grooved joint is made for about 5mm. Also, hemming is done in the bottom of the funnel. In between top face and bottom face, a butt joint is made using a solder. Finally, trimming and finishing operations are carried out. Safety Precautions:- Each cut you make exposes s...
Post a Comment
Complete post >>

Search This Blog