Skip to main content

Weight or Force measurement module

Also Read


Aim:This unit deals with weight (force or stress)measurement On completion of this unit you will become familiar with weight(force) measurements and to test sensor / Transducer characteristics against weight/force.
Equipment Required:
  1. Voltmeter -2V to 20V range.
  2. Power supply - $\pm$12V DC.
  3. Load cell - 20kg.
  4. Weights 1,2,5 kg.
  5. Panel.
Theory: Strain gauge can be used to measure weight / force. Heavy loads requires load cell for weighing purpose. Typical load cell construction is shown in figure bellow.
Load Cell



Stress in the direction of S as shown in above figure causes compression along the axis and expansion in the X & Y axes. This results decrease in the resistance of gauge A & increase in the resistance of gauge B. Gauges on all four sides of bar if connected in bridge form gives high sensitivity and thus measurement of small loads as well as heavier loads is possible.
Procedure: Panel provides all circuitry needed to perform experimentation on weight / force measurement .Load cell required is external and should be connected through "D" connector. On board circuitry consist of instrumentation amplifier and single ended amplifier. Zero adjustment and span adjustments potentiometers are provided.
  • Select the sensor by setting rotary 6 position switch at correct location.
  • Connect $\pm $12V DC to the panel terminals connect external load cell to the panel through "D' connector. Plate on load cell is provided for placing different loads (weights).
  • Connect a voltmeter across output terminals. Adjust output to zero volts by zero potentiometer for no load(weight) condition.
  • Place 10kg weight/load in the pass of load cell and adjust output to 1V DC by span potertiometer.
  • Repeat the above produce for "0" output and 1V output condition twice or thrice to ensure correct range adjustment.
  • Read carefully procedure given
  • Now note down the output voltage against different weights as indicated in observation table.
Observation table
SnoLoad/Weigth Kg Output Voltage Load cell measured weight (Output volt*Multiplication factor)
1
2
3
4
5
Plot a graph of load(weight) versus output voltage and calculate slope of it
Conclusion: Observations and graph plotted shows linear relation between output voltage and weight(load).
Back button

Comments

Presto Group said…
Thanks for sharing this informative post. It's very helpful. Keep it up!

Tensile Testing Machine | Laboratory Testing Equipment & Instruments

Recent posts

Welding VIVA question and answers

VIVA QUESTIONS : Q1: Define welding? Ans:  Welding is a fabrication process that joins two or more materials, typically metals or thermoplastics, by melting and fusing them together using heat or pressure. Q2: What is the typical thickness of MS Plate used in general welding workshop experiments? Ans:  The thickness of the MS (Mild Steel) plate used in general welding workshop experiments can vary depending on the specific requirements of the experiment. However, commonly used thicknesses range from 3 mm to 12 mm. Q3: What is the common job material used in welding experiments? Ans:  The common job material used in welding experiments is mild steel. It is widely available, affordable, and relatively easy to work with, making it suitable for various welding applications and practice. Q4: What is the main function of an electrode in welding? Ans:  The main function of an electrode in welding is to carry the electric current necessary for the welding process and to ...

Carpentry Viva Questions

Q1: Define carpentry? Ans:  Carpentry is a skilled trade that involves working with wood to construct, install, and repair structures and objects. It encompasses various tasks such as measuring, cutting, shaping, joining, and finishing wood to create functional and aesthetically pleasing products. Q2: What are the various types of wood material used in carpentry? Ans:  The various types of wood materials used in carpentry include softwoods (such as pine, fir, cedar, and spruce) and hardwoods (such as oak, maple, mahogany, and walnut). Other wood materials used in carpentry can include plywood, particleboard, MDF (medium-density fiberboard), and engineered wood products like laminated veneer lumber (LVL) and oriented strand board (OSB). Q3: What is the sequence of operations in carpentry? Ans:  The sequence of operations in carpentry typically involves planning and design, material selection and preparation, measuring and marking, cutting and shaping, joinery or fasteni...

Isometric drawings for practice in AutoCAD

What is Isometric Drawing? Isometric drawing is a method of visually representing three-dimensional objects in two dimensions. It allows for a clear and comprehensive depiction of complex structures by keeping the scale consistent and eliminating distortion. Isometric drawings use a 30-degree angle from the horizontal in all three axes (X, Y, and Z), creating a pseudo-3D effect where the height, width, and depth are equally foreshortened. Creating Isometric Drawings in AutoCAD AutoCAD provides tools and settings that make creating isometric drawings straightforward. Here’s a step-by-step guide: Step 1: Set Up Isometric Snap/Grid 1. Enable Isometric Snap/Grid:    - Type `SNAP` in the command line and press `Enter`.    - Type `Style` and press `Enter`.    - Choose `Isometric` and press `Enter`. 2. Switch Between Isoplanes:    - Type `F5` or `CTRL+E` to toggle between the top, right, and left isoplanes. Step 2: Draw Isometric Circles and Arcs 1. Isom...

SINGLE ‘V’ BUTT JOINT

Experiment No.:                                                                                      Date: SINGLE ‘V’ BUTT JOINT Aim: To prepare a single ‘V’ Butt Joint as per dimensions given in the sketch. Material Required: Mild Steel plates: 80mm X 40mm X 6mm = 2 Nos Mild Steel electrode ¢ 3.15 mm Equipment required: A.C. Transformer with all welding accessories like Electrode holder, cables. Tool Required: Steel rule 300mm  Scriber 150mm Flat file 300mm Try square 200mm Flat Tong 450mm  Chipping hammer 200mm Ball peen hammer 750mm  Wire brush Welding screen Sequence of Operations: 1. Marking  2. Filing  3. Welding  4. Finishing Procedure: Take two Mild steel plates of size 80mm X 40mm X 6mm. Fix the wor...

The Motion-Balance System used in Pneumatic Instruments

The motion - balance system is used in pneumatic instruments to produce a proportional output of 3 - 15 psi when a corresponding input signal is applied to the instrument. A typical motion-balance system in a pneumatic instrument is shown below: The above diagram shows a motion-balance system in which the input motion is applied to point P on the lever PQ. The opposite end (Q) of this lever is pivoted to a second lever QRS which in turn has point S pivoted in a lever positioned by movement of the feedback bellows. At the center (R) of the lever QS there is a stem on which one end of the lever RTU is supported while it is pivoted at point U and has a flapper nozzle sensor located at point T. A horizontal displacement which causes P to move to the left is transmitted via Q to R, and as a result the flapper at T moves off the nozzle so that the back pressure falls. This change is amplified by the pneumatic relay so that the pressure in the feedback bellows falls and the lever carrying t...

sheet metal rectangular tray making

Aim :- To make a rectangular tray from a given metallic sheet. Tools Required MALLET Snip Stake STEEL RULE Ball peen HAMMER Straight EDGE RIVETS Scriber Procedure The given metal sheet is smoothed using mallet. The measurements of rectangular tray (tray development drawing) is drawn on the sheet with given dimensions using the scriber and steel rule. The sheet is cut as per the marked dimensions by straight snips. Fold or bend as per the given order using mallet and stake. Bending is done as per the given dimension using the stake and mallet. Rivet the folded sheet by using the given rivets and hammer. Safety Precautions Each cut you make exposes sharp edges and creates burrs that can slice a finger. Must Use Hand gloves when cutting the sheet. Metal waste also has hazardous edges. So...

FACING, PLAIN TURNING AND STEP TURNING

Ex. No :                                                                                                          Date : FACING, PLAIN TURNING AND STEP TURNING Aim                       To perform turning, facing and chamfering on a cylindrical work piece. Material used                       Mild steel cylindrical rod. Tools required Lathe Three-jaw chuck Chuck key Vernier caliper Single-point cutting tool Procedure First loosen the jaw in the chuck key to position the work piece, and then tighten the  jaws. Fix the cutting tool in the toolpost. Switch on the lath...

Strength of Materials viva Question and Answers

1. Define Hooke’s Law.  Ans . It states that when the material is loaded within the elastic limit the stress is directly proportional to strain. i.e. Stress α strain. or Stress = constant x Strain 2. Define Strength of materials.   Ans . The strength of a material is its ability to withstand an applied stress without failure. 3. What is stress?  Ans . When load is applied on any object then a resisting force is induced, that resisting or reacting per unit area of cross-section is called stress. 4. What is strain? Ans . Stress is change in dimensions upon original dimentions. 5. What is deformation?  Ans . Deformation is change in dimensions of any object due to applied load. 6. On which steel you have performed tension test. What is its carbon content?  Ans . On mild steel (0.3 to 0.6% carbon). 7. What kind of fracture has occurred in tensile specimen.  Ans . Ductile fracture. 8. Define temperature stress. Ans . Stress introduc...

STRESS STRAIN CHARACTERISTICS OF MILD STEEL BAR BY UTM

Aim: To study the stress strain characteristics of mild steel by Universal Testing Machine Equipment: Universal testing machine meter rule, dividers and scale, Test specimen Theory: In tension test of ductile metals, the properties usually determined are yield strength, ultimate tensile strength, modulus of elasticity, percentage of elongation etc. For brittle materials only compressive strength is determined. The tension test is normally carried out in a Universal Testing Machine (UTM). The specimen can be in the form of a rod or a plate. The dimensions of standard specimen can be known from accepted specifications. The following properties can be determined from the stress strain curve of the material: Proportional limit: is that point on the stress strain curve at which the curve deviates from linearity, i.e. from the relation Stress = Young's modulus x strain $\sigma = E \varepsilon$ Elastic limit: is the point on the stress strain curve above which plastic de...

sheet metal 2

Straight snip:- For cutting along straight line, straight snip is used whose blades are straight. It is used to cut 22 S.W.G or lighter. To cut sheets of greater thickness lever shearing m/c is used. Hollow punch:- When circular holes are to be cut in the sheet then hollow punch is used for thin sheets. The sheet should be placed over the wood or thick block of lead to avoid chipping of edges of the punch. Chisels:- These are generally used in sheet metal shop for cutting sheets, rivets and bolts. Taper stake:- It is used for rounding of tapering jobs such as conical jobs. Hose stake:- There are two square holes for holding two stakes at a time for carrying out different operations. Half Round Stake:- It is used for pressing round seam joint on inner side. Grooving stake:- It is made up of forged steel and is used to make grooves of different sizes. Grooves are made to impart strength. Soldering iron:- Soldering iron is composed of a heated metal tip and an insulated handle. Heat...

Search This Blog